ParkTool Benchtop Mat PTOM1

ParkTool OM-1 Benchtop Work Mat

Professional-Level Organizational Platform for Micro-Part Management and Protection

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🛠️ OVERVIEW: Compartmented Protection and Organization System Designed for Delicate Mechanical Operations.

The ParkTool OM-1 Benchtop Mat is used during maintenance, repair, and installation of bicycles and other small mechanical devices. To prevent critical small parts (screws, nuts, gaskets, bearings) from getting lost, mixed up, or damaged. It is a professional work surface designed for this purpose. 6 mm thick Made from soft PVC foam, 7 built-in compartments (parts compartment) in different sizes It contains. These compartments hold the parts during processing. by grouping, sorting and holding securely It maximizes efficiency and reduces the risk of errors.

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⚙️ TECHNICAL ENGINEERING AND ERGONOMIC DESIGN ANALYSIS:

1. 📐 GEOMETRY AND PARTS OPTIMIZATION: PARTS MAPPING SYSTEM

• Total Mat Size: 335mm (L) x 235mm (W) x 6mm (K).

• Active Work Area: 270 mm x 170 mm. This area is a bicycle a gear shifter (derailleur), a wheel hub, a brake caliper, or a shock pump It is wide enough to be easily disassembled and reassembled.

• Integrated Compartment System:

  • 4x Small Square Compartments: 65 x 55 mm.

    • Aim: Grouping screws/nuts of the same type. Example: Four M6 nuts coming off a brake caliper. Separating screws of different lengths.

  • 2x Rectangular Partitions: 55 x 40 mm.

    • Aim: Small and critical parts. Examples: Seals, circlips, springs, small bearings.

  • 1x Large Rectangular Compartment: 55 x 82 mm.

    • Aim: Relatively larger or longer pieces. Examples: Quick release (QR) axle parts, gear cable ends, cut pipes, all the contents of a repair kit.

• Compartment Height: Same thickness as the mat, 6 mm. It's high enough to prevent the pieces from tipping over, but low enough not to make picking them up with tweezers too difficult.

2. 🛡️ MATERIAL SCIENCE AND PRESERVATION PROPERTIES:

• Material: Closed-cell, soft PVC foam (Polyvinyl Chloride Foam).

  • Intensity: ~90 kg/m³ (medium density).

  • Hardness (Shore A): ~20-25 (Soft, flexible, shock-absorbing).

• Protection Functions:

  1. Scratch Protection: The soft surface of the mat, aluminum, carbon, polished surfaces It protects delicate components like these from scratches by preventing direct contact with the workbench surface.

  2. Shock Absorption: It prevents small parts that fall or are dropped (e.g., freewheel bearings) from deforming or bouncing off and getting lost.

  3. Static Electricity Control: Although PVC is non-conductive, its closed-cell structure reduces dust accumulation.

  4. Liquid Resistance: It is resistant to oil, grease, and cleaning solutions. It can be easily erased.

3. 🧲 PARTS RETAINING AND GRAVITY MANAGEMENT:

• Surface Texture: Slightly textured, non-slip surface.

• Partition Edges: The slightly inwardly sloping (draft angle) design makes it more difficult for parts to fall out.

• Colour: ParkTool Blue (PMS 3005 C). This color, on it silver-colored steel parts or black gaskets It makes things visible with high contrast and reduces eye strain.

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📊 ORGANIZATIONAL CAPACITY AND TYPICAL USAGE SCENARIOS:

• An Example Procedure (Rear Derailleur Overhaul):

  1. Into the large compartment: The housing of the disassembled gear setter.

  2. Into a small square compartment: Mounting screws.

  3. Into a rectangular compartment: Pivot pin, gaskets, and spring.

  4. Into the other rectangular compartment: Small washers and clips.

  5. In the work area: Parts that are actively being cleaned/lubricated.

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✅ TARGET USERS AND APPLICATION AREAS:

• **🔧 Professional Bicycle Technicians: Those who want to keep the parts separate and organized for each repair job at their workshop.

• **🏠 For Serious Bicycle Enthusiasts and Home Repairers: For those who want to disassemble and reassemble their bicycles themselves, without the fear of losing parts, and who want to do the job professionally.

• **🚴‍♂️ Racing Mechanics: Environments requiring speed and order, such as in the pit area or during post-race maintenance.

• **⚙️ Small Mechanical Appliance Repair Shops: Anyone who works on small, component devices like drones, motorcycles, and watches.

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⚠️ USAGE, MAINTENANCE, AND LIMITATIONS:

1. Chemical Resistance Limit: Acetone, paint thinner, strong solvents, and abrasive cleaners. It can damage the material. For cleaning. lukewarm soapy water And a soft cloth is enough.

2. Thermal Resistance: -10°C to +70°C It remains stable within that range. Do not place directly on parts that are being welded, soldered, or are excessively hot.

3. Cutting Objects: Do not cut directly on the material with sharp tools (knife, utility knife). The material may be cut.

4. Stickiness: It is NOT self-adhesive (sticker). It needs to be secured underneath to prevent it from sliding on a stable surface. non-slip pad Or you can place a damp cloth on it.

5. Storage: Store on a flat surface without putting any weight on it. Storing it bent for extended periods may cause permanent deformation.

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🆚 PARKTOOL OM-1 vs. ALTERNATIVES:

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🏆 CONCLUSION AND EVALUATION:

The ParkTool OM-1 is much more than just a simple mat, It is a system that physically supports mechanical work discipline and efficiency. Its 7 internal compartments not only hold parts, Work also organizes your mind. It completely eliminates the questions of which screw belongs where, which gasket came from, and the stress caused by these questions.

6 mm thick soft PVC structure, for delicate parts a protective shield , and also silent, non-slip work platform It serves its purpose. This mat will make your job easier. Faster, cleaner, and more accurate. By enabling you to do so, it pays for itself in a short time.

Especially For anyone seriously involved in repairing bicycles or similar small parts, It will become one of the most valuable and useful accessories on your counter. This is not a luxury, It is a necessity for those who want professional results.

ParkTool OM-1: Order, Protection, and Efficiency. A Workspace Where Every Part Knows Its Place.